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An automotive assembly line with vehicle bodies and workers
Industry

Automotive Safety.

High-volume assembly leaves little slack. A stoppage propagates down the line within minutes, which makes both the incident and the investigation expensive — and makes prevention worth considerably more than it first appears.

The safety picture in automotive.

High-volume assembly operations with forklift traffic, robotic zones and strict OEM safety requirements.

Automotive plants combine three things that rarely sit together well: dense pedestrian movement, continuous forklift and tugger traffic, and robotic cells whose working envelopes are unforgiving. Add OEM safety requirements that must be demonstrated rather than asserted, and the reporting burden becomes as real as the risk itself.

Traffic, cells and people

The interactions that matter are usually between a person and something moving. ZeroIncidents monitors proximity between pedestrians and vehicles continuously, and identifies approach distances and intersecting trajectories that are heading towards a collision rather than merely recording one after the fact. Around robotic zones it watches the exclusion boundary during normal production, not only during maintenance.

Evidence for the audit

Strict OEM requirements tend to translate into an obligation to show, repeatedly, that safety performance is under control. A continuous record of PPE compliance by zone and shift, of every significant vehicle-pedestrian interaction, and of the trend across months is a considerably stronger position than a folder of incident reports.

Fitting the schedule

Implementation is designed around real operational schedules. A first camera and a first use case can be live in as little as one week, which in practice means it can be done without waiting for a shutdown.

Workers moving through a bright industrial hall

See Risk Before It Becomes an Incident.

Discover what ZeroIncidents can see in your facility using the cameras you already have. Start with one safety challenge. Scale when it works.

  • Predictive

    Identifies developing risks, not only violations.

  • Fast

    Go live in as little as one week.

  • Compatible

    Works with your existing camera infrastructure in most cases.

  • Scalable

    Start small. Scale across the entire facility.

Start with one safety challenge. Scale when it works.