Manufacturing Safety.
A manufacturing floor changes shape through the day. Lines are reconfigured, pallets land where they fit, maintenance opens a guard that was closed an hour ago — and the safety picture moves with all of it.
The safety picture in manufacturing.
Complex multi-zone environments with heavy machinery, moving equipment and high-density workforces.
Most manufacturing sites already have cameras covering the areas where risk concentrates. What they do not have is anything watching those feeds continuously, or any record of the situations that nearly went wrong. ZeroIncidents uses the cameras that are already there to close both gaps.
Where risk concentrates
Multi-zone facilities create risk at their boundaries: the point where a forklift route crosses a walkway, the moment a pallet stack blocks a sightline, the machine whose exclusion zone is respected on the day shift and cut through on the night shift. These are not violations that a rule-based system catches cleanly. They are situations that develop — a trajectory, a distance closing, a person standing where nobody usually stands.
ZeroIncidents analyses people, vehicles, machines, movement, distances and zones together rather than in isolation, which is what makes a developing risk visible before it becomes a reportable incident.
What changes for the HSE team
The most useful output is often not the alert. It is the record. Near misses that nobody reported, because nobody was hurt and everybody was busy, become a structured, timestamped, categorised dataset. Patterns emerge from it: a particular aisle, a particular hour, a particular changeover. That is what lets a safety investment be argued for on evidence rather than instinct, and what lets its effect be measured afterwards.
Starting small
There is no need to instrument the whole plant. Most manufacturing deployments begin with one camera on the intersection everyone already worries about, and expand once that has proved itself. In most cases no new hardware is required.
See Risk Before It Becomes an Incident.
Discover what ZeroIncidents can see in your facility using the cameras you already have. Start with one safety challenge. Scale when it works.
Predictive
Identifies developing risks, not only violations.
Fast
Go live in as little as one week.
Compatible
Works with your existing camera infrastructure in most cases.
Scalable
Start small. Scale across the entire facility.
Start with one safety challenge. Scale when it works.